← Industrial Slip Testing / Sectors / Automotive Manufacturing
UKAS · HEAVY MANUFACTURING

Slip testing
for Automotive Manufacturing.

Automotive manufacturing combines body-in-white press shops, paint lines, trim assembly, final test, and a dense logistics web of inbound parts and outbound vehicle holding — each producing distinct slip-test brief patterns. Press-shop hydraulic exposure, paint-line solvent resid…

17025 ISO/IEC accreditation
Automotive Manufac Sector covered

Automotive Manufacturing testing

Tier 1 · Heavy Manufacturing

  • Sector contextAutomotive manufacturing combines body-in-white press shops, paint lines, trim assembly, final test, and a dense logistics web of inbound pa…
  • Out-of-hours attendance23:00–05:00 visits to avoid production-shift disruption.
  • UKAS-accredited reportsAccepted by HSE, FSA, BRC, MHRA and PL insurers.
  • Multi-site programmesGroup annual contracts for portfolio operators.
Surfaces tested in automotive manufacturing

The automotive manufacturing surface vocabulary.

Every automotive manufacturing site has a distinct surface vocabulary that drives the testing protocol. We test the actual surfaces present, not a generic baseline.

  1. 01 · SURFACE

    Painted concrete in body-in-white and press shop areastested under representative conditions

  2. 02 · SURFACE

    Resin coatings in paint shop and e-coat zoneswith chemical-resistance specification

  3. 03 · SURFACE

    Polyurethane sealed concrete in trim and final assembly hallstested under representative wear

  4. 04 · SURFACE

    Steel pit-edge and platform tread plate at vehicle inspection linestested independently

  5. 05 · SURFACE

    Anti-slip aggregate finishes at body-shop transfer pointstested under representative conditions

  6. 06 · SURFACE

    Multi-storey car park concrete in finished-vehicle holdingweather-exposed

Specific risk zones

Where the incidents actually happen.

Generic slip testing misses the zones that actually generate incidents. Automotive Manufacturing sites have distinct high-risk zones that warrant independent testing.

Press shop hydraulic leak zones

Body-in-white presses leak hydraulic fluid intermittently; the surrounding floor accumulates contamination that drops wet-PTV unpredictably.

Paint shop airlock thresholds

Solvent and water-borne paint residue is tracked from spray booths through airlocks, with PTV variability concentrated at the airlock thresholds.

Trim line pedestrian-MHE crossings

High-density trim assembly lines have multiple kanban MHE crossings; segregation lines are independently tested.

Vehicle inspection pit edges

Inspection pit perimeters combine fall-from-height risk with wet-PTV exposure from vehicle drainage.

Regulatory framework

Automotive Manufacturing · regulatory context.

Automotive manufacturing slip testing supports HSE INDG225, Workplace Regulations 1992 Reg 12, PUWER 1998, and where applicable COSHH 2002 for paint-shop solvent management. SMMT industry guidance recommends documented PTV evidence as part of plant H&S management. UKAS ISO/IEC 17025 reports are the format accepted by Tier-1 customer audits.

HSE INDG225 Slips and trips
WHSWR 1992 Reg 12 Floor condition
PUWER 1998 MHE
COSHH 2002 Paint-shop solvents
SMMT Industry guidance
Sector case study

Automotive Manufacturing case study.

An automotive components manufacturer running body-in-white press operations commissioned an annual UKAS pendulum survey across the press shop, weld shop, trim assembly, paint line, and finished-component holding warehouse. Testing identified the press-shop hydraulic-fluid zone as requiring an interim re-coating intervention. The annual re-test confirmed PTV restoration to the HSE Low Slip Potential threshold across all 87 tested zones.

Related sectors

Adjacent industrial categories.

Request a Quote

Tell us about your automotive manufacturing site.

Whether you operate a single industrial site, a multi-site portfolio, or an FM contractor brief covering multiple operators, we'll return a fully-costed, no-obligation quotation within one working day.

Out-of-hours attendance

Mon–Fri, 8am–6pm office hours.
23:00–05:00 attendance for production-floor sites by arrangement.